About us

About company:

The "Start" company is a family company operating continuously since 1937. For the first 70 years, it had its headquarters in Warsaw's Wola district, sharing the fate of its turbulent and sometimes tragic history. In 2008, it moved to a modern headquarters in Ożarów Mazowiecki on the premises of the former Cable Factory.

During our many years of history, we have developed and brought to high efficiency the production of automotive and bicycle accessories, especially pumps for vehicle tires, for which the company is widely known and appreciated on the Polish market and abroad. We used the experience we gained to create our own tool shop, which has been a separate department of the company for over twenty years.

We have extensive experience in the construction, manufacture and operation of injection molds, cutting dies, stamping dies and machining devices, which allows us to provide services in this area. The significant technological potential of the plant favors undertaking cooperative tasks. Our ambition is to produce attractive market products, the best in their category and at affordable prices, as well as to design and build special tools and provide tool services at the highest level.

History

The “Start” company was founded in 1937 by Stefan Dobrowolski. Initially, it dealt with repairing bicycles and producing bicycle parts (the owner was a cyclist and an active member of the Warsaw Cyclists’ Society), and its headquarters were located at ul. Żelazna 58A. The dynamic development of the company was stopped by the outbreak of the war.

 

Stefan Dobrowolski fought in the September Campaign of 1939 and was captured after the fall of the Modlin Fortress. However, he managed to escape and get to Warsaw, where he resumed the company’s operations.

In front of the company building, ul. Żelazna 58a 1945 Stefan Dobrowolski (from Pawowa) with his brother Józef and his accountant

During the occupation, the company was not only a support for the Dobrowolski family (Stefan had five brothers), but also a base for underground activities. All brothers, as well as many employees, belonged to the Home Army. In addition to official production (at that time, rickshaws, carbide lamps and bicycle and car pumps were manufactured), parts for “Sten” submachine guns for the Home Army were also produced, as well as equipment for the production of weapons for other underground armories. The company’s pre-war contractors of Jewish origin also found shelter on the company’s premises. During the Warsaw Uprising, the company’s buildings at ul. Żelazna 58A were completely destroyed.

A rickshaw produced by the START company during the occupation

Stefan Dobrowolski fought in the Warsaw Uprising – initially in Praga, then he crossed the Vistula and fought in Sadyba in the ranks of the “Oaza” battalion. His family luckily managed to survive the Wola Massacre, and he himself escaped from German captivity. Shortly after the end of hostilities, he returned to Warsaw and started rebuilding the plant. The post-war years were a period of rapid development, as evidenced by diplomas of appreciation for goods exhibited at the Poznań Exhibition. At that time, the company produced a wide range of bicycle parts, bicycle and car pumps, as well as toys. Employment has reached 70 employees.

Exhibits for the Poznań exhibition, 1947.
Diploma for participation in the Poznań exhibition, 1947.

The late 1940s saw a deteriorating political climate hostile to private property. This situation prompted the company to limit its activities and reduce employment to 21 people. Despite this, in 1950 the plant was nationalized in violation of the communist law in force at that time. Within three months, production was closed and the machines were taken away. Stefan Dobrowolski, anticipating this, established a small craft workshop in advance, which took over part of the production of the “Start” company. In this reduced form, the company survived for the next 30 years.

Stefan Dobrowolski repairing a car using a pump and wrenches of his own production. The beginning of the 1950s.

In 1964, the plant was moved to a newly built small crafts pavilion at 56A Jana Kazimierza Street, where it was located until 2008. In 1979, his son, engineer Jerzy Dobrowolski, joined the company with Stefan, bringing to the company, apart from enthusiasm and energy, knowledge and experience of many years of work in managerial positions in the state industry (PZL Nowotko, WZM). The machinery was modernized, the product range was expanded to include moped parts, and a foot pump was developed and put into production. Of course, all this was within the framework of the then possibilities of operating in the conditions of the “socialist economy”.

Stefan Dobrowolski died in 1983. Jerzy Dobrowolski became the sole owner of the company, which was reduced as a result of inheritance proceedings. Over the following years, struggling with numerous problems typical of those years, he managed to technologically refine the production of foot pumps (also with a pressure gauge), winning the market competition with many competitors.

Foot pump with pressure gauge, model from the 1980s.
Hand pump with a foldable base, model from the 1980s.

In 1990, Jerzy’s son, Rafał Dobrowolski, a graduate of the Warsaw University of Technology, started working in the company. This coincided with a sharp change in economic conditions and a period of economic collapse in the country. Balcerowicz’s reforms, hyperinflation and sudden opening to the import of goods from abroad (with an unfavorable system of taxation of domestic production promoting imported goods), and additionally spontaneous bazaar imports from the countries of the collapsed Soviet Union, created (despite the apparent unlocking of opportunities for private initiative) a situation that could be in hindsight, it can be assessed as hopeless from the manufacturer’s point of view.

 

Nevertheless, carried by a wave of enthusiasm regarding regained economic freedom and, as it seemed, unlimited development opportunities, we undertook a huge modernization effort, using all the company’s and family’s resources for this purpose. It concerned both the design of products, their production technology and the machinery. A completely new model of a foot pump was developed, with a different aesthetic form and (what is equally important) based on different technological assumptions. Surviving the early 1990s, modernizing the plant and adapting to new market conditions was possible thanks to the material reserves accumulated in 1989 and consistent operation in subsequent years.

 

The 1990s were a period of intensive development of the company. At that time, both the turnover, the range of goods sold and the production base increased. The products manufactured so far were completely modernized: a foot pump and a hand pump, and completely new ones were introduced into production: a trapezoidal lift (1998), a START bicycle carrier (2001), and its improved version HOMAR (2005). The pressing plant was modernized by introducing 6 eccentric and 5 hydraulic presses and a guillotine. An automatic lathe department, a powder paint shop, an injection molding plant and many other special production and assembly stations were established. Increased tooling needs (repair and maintenance of an increasing number of cutting dies, stamping dies and injection molds as well as the demand for new ones) prompted the creation of our own tool shop in 1994, which has since been intensively developed as a separate department. Thanks to increasingly better equipment and experience, in addition to handling its own production and new launches, since the early 2000s, the Tool Shop has also been providing external services in the field of construction and regeneration of tools and precision machining. This gave the company a new development impulse, prompting it to invest more and more boldly in this branch of activity.

 

During this period, the company changed its character and transformed from a craftsman’s workshop employing a few employees into a small production company employing up to 20 people. Its premises base was systematically expanded through the purchase and lease of neighboring craft pavilions as well as the development and development of all available land. In this way, from the initial area of ​​150 m2 in 2004, we reached almost 1,000 m2, which exhausted the development opportunities in this location. Being aware of these limitations and taking into account the threats resulting from the uncertain status of our property, located on land leased from the commune, in 2005 we purchased an industrial facility in Ożarów Mazowiecki. Over the next three years, renovation and adaptation works continued, as well as the arduous fulfillment of formal conditions related to obtaining “consent to change the use of the facility”, which turned out to be the most difficult and time-consuming. In 2008, the company moved to a new headquarters in Ożarów Mazowiecki, on the premises of the former Cable Factory, within the SPECIAL ECONOMIC ZONE “Europark Wisłosan”. It is a modern, spacious industrial facility with a total area of ​​approx. 2,700 m2, equipped with modern ventilation, air-conditioning, heating and cooling installations, providing opportunities for further development of the company.

 

Moving the business to a new location allowed for changes in the organization of work in many important points, e.g. internal logistics and storage of materials, semi-finished products and finished products were radically improved thanks to the possibility of using a forklift and pallet containers. The new premises also allowed for a more rational arrangement of machine tools and the creation of appropriate working conditions. It was particularly important to allocate an air-conditioned space (the so-called aquarium) for the EDM department, which has a beneficial effect on the accuracy of the work performed and the reliability of the machines.

 

It was also possible to separate and expand the construction and technology department with a gradually increasing staff.

 

In addition, it became possible to put into operation new machine tools and production machines:

 

– year 2008 – MAS 1270V milling center, LEN63 eccentric press, Goodway turning center, SPD40 surface grinder, graphite milling machine
– year 2009 – 55T injection molding machine,
– year 2010 – HAAS VM2 milling center, 100T injection molding machine
– year 2011 – Sodick AD-3L sinking erosion machine, 300T injection molding machine
– year 2012 – Accutex SP-300 wire erosion machine, SMART turning center, assembly station with lifting device
– year 2013 – Agietron 4U sinking erosion machine
– year 2014 – TUG-56 CNC lathe, a separate air-conditioned measurement room equipped with an Ares CNC measuring machine
– year 2015 – AVIA FNE 40N CNC milling machine, Avia X-5 5-axis machining center, Mitsubishi MV2400S wire erosion machine

 

At that time, subsequent positions in the construction and technology department were equipped with computers with specialized CAD/CAM/CAE software – a total of 14 workstations, 4 Autodesk Inventor licenses, 2 Solid Edge licenses, 2 EdgeCam licenses, 3 NX licenses, 2 licenses . Esprit, 1 lic. ArcoCad

 

Along with the expansion of the machinery and turnover, employment is systematically increasing in 2015, reaching 35 people. Over time, the share of turnover obtained from service and tool activities increases, which becomes dominant in the company’s profile.

 

In 2014, the company applied to the RPO WM measure 1.5, seeking funding for a project called “increasing competitiveness through the purchase of modern machine tools”. The application was approved, but did not qualify for financing due to exhaustion of funds. The investments from 2014 and 2015 included in this application are therefore consistently implemented using only own funds. So far, we have not received public or EU aid for any of our investments!

 

The change in local conditions also allowed for the development of the production range:

 

– year 2008 – leader pump
– year 2010 – slalom ski racks
– year 2012 – homar 2 Alu bicycle rack
– year 2013 – homar trunk 3
– year 2014 – tRAPER foot pump
– year 2015 – leader pump 2

 

More products are in preparation…

Technological possibilities

Design office

the office employs qualified engineers, both with many years of experience and ambitious graduates
designers and technologists use CAD/CAM/CAE software: Inventor, SolidEdge, Moldex 3D, NX, Esprit, EdgeCAM, MOLDEX

Machining department

Milling machines

  • rotation center 5-axis AVIA X5-1250×630, (travel range 1250x700x670)
  • rotation center 4-axis MAS MCV1270, (1270x610x710)
  • rotation center 3-axis HAAS VM-2, (750x508x508)
  • CNC Avia FNE40N (620x420x400)
  • CNC Mikromat 9C, (1120x680x680)
  • conventional and tool – 3 pcs

Lathes

  • rotation center turning and milling machines Goodway GLS-200M, diameter 380×500
  • turning and milling center SMART AZK-32DE, diameter 32×90
  • CNC TUG 56MN “Maryna”, fi560x1000
  • universal conventional – 2 pcs.
  • production (revolver, cam, task machines) – 10 pcs.

Grinders

  • for surfaces – 2 pcs, largest working range 1000×400
  • tool – 2 pcs.
  • Jotes SOJ-10 hole grinder
  • for shafts and holes WMW fi125x200,
  • for Jotes-Schaudt rollers fi250x500

Electro-discharge machining department

Wire EDM machines

  • CHARMILLES Robofil 240CC,(350x220x220)
  • ACCUTEX SP-300, (350x250x220)
  • AGIECUT 200D, (400x250x256)
  • Hitachi 3Q, (450x300x300)
  • MITSUBISHI 2400S, (600x400x420)

Plunging EDM machines

  • Accutex AM-528D electrical discharge drill
  • Sodick AD-3L, (350x250x250)
  • AgieTron 4U, (600x500x700)
  • Prontomatic (400x300x300)
  • ZAP BP-97

Quality control and reverse engineering department

 

  • coordinate measuring machine CMM Coord3 Ares NT 12.7.5, displacement 1200x700x500, manufactured in 2015
  • a set of precision micrometers, bore gauges, sensors, gauges, gauge blocks and other measuring instruments
  • a room with a temperature, humidity and air filtration control system
  • computer station equipped with CAD/CAM Inventor, SolidEdge, NX systems and specialized ArcoCAD Inspection measurement software

 

  • Kuasa and Engel injection molding machines with clamping force from 20 to 300 T – 7 pcs.
  • eccentric presses with pressure from 6 to 100 T – 7 pcs.
  • hydraulic presses with pressure from 3 to 160 T – 5 pcs.
  • powder coating shop with full equipment

Management

The company START DOBROWOLSKI General partnership was established in 2008 from the transformation of the civil partnership START s.c. Jerzy Dobrowolski, Rafał Dobrowolski founded in 1999.

The company continues the traditions of START, founded in 1937 by Stefan Dobrowolski.

Currently, the co-owners of the company are:

mgr inż. Jerzy Dobrowolski

President, Partner

A graduate of the Faculty of Mechanical and Technological Engineering of the Warsaw University of Technology, in the years 1964-1970 he worked at PZL Wola (production of diesel engines) as a designer, master and manager of the tool shop, and manager of the technological office. In the years 1970-1980 he worked at WZM (production of fuel equipment) - successively as the manager of the tool room, the manager of the W2 production department employing 500 people and the chief specialist for production automation. Since 1980, he has been running his own business, initially in partnership with his father, Stefan Dobrowolski. In the company, he is responsible for financial matters, budget planning, setting the production program, and pricing policy.

mgr inż. Rafał Dobrowolski

Vice President for Technical Affairs, Partner

A graduate of the SiMR Faculty of Warsaw University of Technology. Associated with START since 1990, since 1999 as a partner. Perfectly familiar with all aspects of the company's work, from knowledge of the construction and operation of its machines, to participation in making decisions of key importance. According to the division of roles, he is responsible for technical matters. Supervises the work of the tool shop. Personally performs or supervises work related to the preparation of offers, development of construction and technology of own and commissioned products. Concludes contracts and supervises the execution of orders. Plans the technical development of the company. He is the author or consultant of the design of all currently manufactured products.

The current operations of the plant are supervised by the following management staff:

mgr inż. Sławomir Jelonek

Tool Shop Manager

A graduate of the Faculty of Precision Mechanics at the Warsaw University of Technology (today the Faculty of Mechatronics). He has held managerial positions since 1995. He was employed in the years 1987-1995 at the Hydomat press and die factory. Then, in 1995, he started working at the Thomson Polkolor plant in Piaseczno, where he worked as a technologist in the tool room and as a tool room manager. In 2009-2010 he was the manager of the tool room of Gerda Hydomat. In 2011-2012, he organized a tool room at the PTS company in Karczew. He has been working successfully at START since September 2012.

inż. Przemysław Wiśniewski

Production Manager

In 2001, he started working at POP Time as a logistics and supply specialist, then, after opening the plastics department, he became production manager. In 2015-2017, she managed the plastics and printing department at DAGO Display. Since February 2017, he has been the production manager at START.

Staff

Start employs over 30 technicians, engineers and administration staff.

Even the best machine tool without qualified personnel will not produce a good product. Therefore, we pay special attention to using the experience of the best employees when training younger colleagues. A significant part of the staff has been working at Start for a dozen or even several dozen years. Employees have thorough knowledge of the specific nature of our business and procedures developed over years of experience. Thanks to this, the staff employed in the last few years quickly acquires the necessary knowledge.

 

The Start team is a well-coordinated team that perfectly copes with the challenges that our clients pose to us every day.